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工業(yè)管道系統(tǒng)已經(jīng)被廣泛應(yīng)于化工、石油及城市水暖供應(yīng)等領(lǐng)域，焊縫質(zhì)量是一種重要的工業(yè)管道內(nèi)部潛在缺陷，它的好壞是管道運輸安全、可靠和使用壽命的一個決定性因素。
廈門岳航計算機工程有限公司
聯(lián)系人：李素云
企業(yè)QQ：2851195446，2851195466
手機：18965423501
座機：0592-5165501
在外一些發(fā)達，管道檢測機器人已經(jīng)誕生并投入使用，但是進口設(shè)備昂貴，并且維護費用高，需要培訓(xùn)才能正確使用。在我，這方面的研究工作起步較晚。目前內(nèi)還沒有成型的、商品化的產(chǎn)品問世，故該項目的研發(fā)可以向產(chǎn)業(yè)化方向發(fā)展，加強工業(yè)管道的檢測和管理。
機器人在管道外面沿著固定的軌跡移動，操作者通過外部的監(jiān)視器監(jiān)視機器人運行情況。當(dāng)監(jiān)視器屏幕顯示焊縫時，操作者控制機器人點進和點退以準(zhǔn)確定位焊縫。人工操作定位準(zhǔn)確率較高，但效率低。為了提高管道焊縫檢測機器人的自動化程度，本文采用了一種基于DSP的管道焊縫檢測機器人系統(tǒng)，設(shè)計了一套焊縫檢測機器人系統(tǒng)，可將機器人可靠、準(zhǔn)確、快速地牽引至焊縫處，從而完成焊縫自動定位任務(wù)。由于該機器人可在X和Y方向移動，所以當(dāng)發(fā)現(xiàn)焊縫時還可以多視角觀察焊縫，以確定焊縫的大小和形狀。
機器人外形如圖1所示：
Ace Gas Springs HB 28-200-CC-M Dampening Rod 200mm Stroke 3000N Force
Lot of 10 New F.K. Bearing SCF10MT 10MM X M10 , 2-Piece Metric
Lot of 12 New Vlier S-50P Spring Plungers 2.7 -7.3lbs End Force #8-32 Thread
Lot of 20 New Southco P2-42 Flush Pull Handle Snap-In Plastic
Lot of 400 Tinnerman PS188007SOH Zinc Plated Steel Pushnut 3/16" ID, 7/16" OD
Box of 10 New Unbrako 07614 Dowel Pins 5/8" Diameter, 4" Long, .0002" Oversize
Lot of 10 Unbrako Dowel Pins 5/8" x 2" Long
Lot of 150 Unbrako Dowel Pins 3/16" x 2" Long
Lot of 179 New Zinc Plated Bolts 8mm x 1.25 Thread 30mm Length
Lot of 20 Steel Standoffs 3" Length 1/4"-28 Thread 1/2" Diameter with 3/16" Hole
Lot of 4 New Stoll Metalcraft Angle Brackets 6" x 3.5" x 2.9"
NEW Andrew Type 31769-5 - 3/4" Hardware
Lot of 5 New Stoll Metalcraft Angle Brackets 6" x 4" x 5/16" Wide Right Angle
Lot of Approx. 260 Socket Head Cap Screws M6 x 70mm Partial Thread 1mm Pitch
Lot of 8 Grade 5 Hex Head Cap Screws 3 1/2" Length 1"-8 Thread 1 1/2" Hex Head
Lot of 298 Steel Socket Head Screws 1/4"-20 x 3" Partial Thread Black Oxide
Lot of 3 New Southco C3-805 Push Latch and Keeper Set 22N 5lbf Side Mount
Roll of New Velcro 184987 25 Yard Black Loop w/ Adhesive Back
75' Length Glass-Locking Edge-Grip Seal 3/16" to 1/4" Edge Thickness 1 3/32"
Lot of 43 Green Nylon Tip Set Screws 1/2-13 x 5/8", 3/4" Overall Length
Lot of 77 Red Nylon Tip Set Screw 1/2-13 x 5/8", 3/4" Overall Length
Lot of 50 Nylon Tip Set Screws 3/8-16 x 1", 1-3/32" Overall Length
Lot of 24 Shoulder Bolts 5/16" x 2-1/2", 1/4-20 Thread
Lot of 12 Socket Head Cap Screw 1/2-13 x 1-1/2", Zinc PlatedPW5115 1500I RM BLK
SC752A001-01
FBM203
FBM203 P0914SV
FBM204
FBM205 P0914XG
FBM207C
FBM207c
FBM211
FBM214
FBM215
FBM215
FBM216B P0927AJ
FBM219
FBM223
FBM242
FCM10E
FCP270
P0961BS-OC
1756-IB16ISOE
1756-OA16I
1756-OF6VI
531X309SPCAJG1
60WKS-CE240/12PB
Lot of 98 Unbrako Flat Head Cap Screws 5/16-8 x 1-1/4", Alloy Steel
Box of 24 Toggle Bolts w/Wings 3" x 3/8" Zinc
Lot of 10 Crown Bolt Eye Bolts w/ Nut 1/4" x 4" Length Zinc Plated 80lbs Rating
New Suncor Stainless C0122-MC08 Cable Clip and Thimble Kit for 5/16" Cable
New Lot of 13 Eye Bolts 3/8" x 3 1/4" with Nuts & Washer 1/2" ID Eyelet
New Sti 44506-4730 Stainless Steel Turnbuckle for Rope Safety Systems SM06-TB30
Stainless Steel U-Bolts 1/2" Diameter 7 3/4" OD 8 7/8" Height 2,020 lbs Capacity
Lot of (40) Cabinet Latches
SS Handle 1-1/2" Diameter, 3/8-16 Thread, 18" from Center
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